Maximizing Machine Life: 5 Easy Tips for Access Equipment

Access equipment, like scissor lifts, boom lifts, and aerial work platforms, is a big investment for businesses in construction, warehouses, and maintenance. Taking good care of these machines helps them last longer, work better, and stay safe. Here are five simple ways to keep your access equipment in top shape.

1. Regular Maintenance Checks 🛠️

Think of maintenance like a regular check-up at the doctor—it helps catch small problems before they turn into big, expensive ones.

What to Do:

• Inspect Regularly: Look for cracks, rust, or worn-out parts on platforms, booms, and frames.
• Lubricate Moving Parts: Add oil or grease to gears and joints so they move smoothly.
• Check Filters: Change air and hydraulic filters on schedule to keep dirt out of the system.
• Test Safety Features: Make sure emergency stop buttons, alarms, and limit switches are working.
• Keep Records: Write down what was checked and fixed to spot patterns and predict future problems.

Why it matters: Regular maintenance helps avoid sudden breakdowns and costly repairs. It keeps equipment running longer and more reliably.

2. Check Electrical Systems ⚡

Electrical systems power many parts of modern access equipment. Damaged wires or loose connections can cause breakdowns or even accidents.

What to Do:

• Tighten Connections: Check and tighten loose wires, especially in control boxes.
• Look for Damage: Watch for cracked or discolored wires that could fail.
• Prevent Corrosion: Apply special grease to protect metal parts from moisture.
• Use a Heat Check: A thermal scanner can find hotspots that might signal trouble.
• Clean Regularly: Dust and dirt can mess up electrical parts, so keep boxes clean and sealed.

Why it matters: A reliable electrical system keeps the equipment running safely and avoids surprise failures.

3. Take Care of the Hydraulics 💧

Hydraulic systems do the heavy lifting in most access equipment. Dirty fluid or worn parts can cause slow performance or damage.

What to Do:

• Inspect Hoses and Seals: Look for leaks, cracks, or bulges in hoses and seals.
• Check Fluid Levels: Make sure hydraulic fluid is topped up and use the right type.
• Change Filters: Replace filters regularly to keep the system clean.
• Monitor Pressure: Check if the pressure stays within the recommended range.
• Watch Temperature: Overheating can damage parts, so track fluid temperature during use.

Why it matters: Good hydraulic maintenance means smoother operation, better performance, and fewer costly fixes.

4. Train Operators the Right Way 🎓

Operators play a big role in keeping machines safe and in good shape. Poor operation habits can cause damage.

What to Do:

• Teach the Basics: Show operators how to use the controls, safety features, and maintenance steps.
• Promote Smooth Operation: Avoid jerky movements that strain parts.
• Stick to Weight Limits: Never exceed the machine’s weight capacity.
• Check Before and After Use: A quick inspection helps catch problems early.
• Offer Ongoing Training: New equipment and rules come along, so training should happen regularly.

Why it matters: Skilled operators help prevent damage and make sure machines last longer.

5. Care for Limit Switches 🔍

Limit switches are like safety guards—they stop machines from moving too far and causing damage.

What to Do:

• Check for Damage: Look for cracks, rust, or loose parts.
• Clean the Connections: Wipe dirt off and tighten connections.
• Use Protective Coating: Apply anti-rust spray to keep water out.
• Test Function: Make sure the switches respond at the right time.
• Log Maintenance: Keep a record of tests and fixes.

Why it matters: Healthy limit switches prevent accidents and equipment damage.

Conclusion

Taking care of your access equipment doesn't have to be complicated. By following these five tips—regular maintenance, electrical checks, hydraulic care, proper operator training, and limit switch upkeep—you'll help your machines work better and last longer.

If you need expert help, Field Machinery Services (FMS) is here to assist. We offer professional maintenance plans that save time, reduce costs, and keep your equipment running smoothly.

📞 Call us today to set up a maintenance check and keep your machines in top condition!

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